A descriptive study of differential stuck pipe problem in Nahr Umr oil field: principles and treatments

Authors

  • Karrar Talib Alhisnawy Petroleum Engineering Department, College of Engineering, University of Baghdad, Baghdad, Iraq / Basra Oil Company, Drilling Department, Basra, Iraq
  • Ayad A. Alhaleem A. Alrazzaq Petroleum Engineering Department, College of Engineering, University of Baghdad, Baghdad, Iraq
  • Waleed M. Emtair Arabian Gulf Oil Company, ALBAYDA, LIBYA

DOI:

https://doi.org/10.31699/IJCPE.2024.3.12

Keywords:

Differential Stuck pipe; Mud cake; spotting fluids; non-productive time (NPT); the Nahr Umr field

Abstract

      Differential-pressure pipe sticking is one of the main problems that occurs during drilling operations, leading to an increase in the non-productive time (NPT). To address this problem, the industry uses a range of spotting fluids to enable the recovery of a differentially stuck pipe effectively. Thus, any delay in solving this problem can turn into a difficult rescue operation that can eventually lead to the abandonment of the well in extreme conditions. Therefore, it is crucial to choose the appropriate spotting fluid that is suitable for the specific mud composition, as using an unsuitable spotting fluid may result in dangerous conditions. Additionally, other factors can further complicate the process of freeing a stuck pipe. Therefore, for prevention, remediation, and enhancing the recovery of stuck pipes, it is important to understand the root causes of the pipe sticking issue, the conditions that lead to it, and the operational mechanisms of various spotted fluids and their application areas.

   This paper studies the challenges of pipe sticking during drilling operations, particularly emphasizing differential pipe sticking, and the role of spotting fluids in releasing pipe sticking. It discusses the testing and evaluation methods used to choose appropriate spotting fluids while rejecting the inferior options, highlighting the benefits and disadvantages.

      This study, which was conducted at Well NR-A in the Nahr Umr field in southeastern Iraq, aims to address the problem of differential stuck pipes. By employing a stuck pipe list check table, the mechanism of this problem was diagnosed, resulting in a thorough analysis of the causes of differential stuck pipe and subsequent steps necessary to release the stuck pipe. Finally, recommendations are presented to improve testing and evaluation methods, overcoming the limitations of conventional methods.

References

A. H. Assi and A. A. Haiwai. “Enhancing the rheological properties of water-based drilling fluid by utilizing environmentally-friendly materials.” Journal of Petroleum Research and studies, vol.32, pp.66-81, 2021. http://doi.org/10.52716/jprs.v11i3.533

M.G. Hilfiger, C.J. Thaemlitz and E. Moellendick, “Advanced Spotting Fluids for Remediation of Differentially Stuck Pipe,” SPE Middle East Oil & Gas Show and Conference, Manama, Bahrain, 2017. https://doi.org/10.2118/183959-MS

F. Hameed. and A. A. Alrazzaq. “Formulating Inhibited Fluids for Stable Drilling Operations into Tanuma and Zubair Shales, Zubair Oil field, Southern Iraq,” Iraqi Geological Journal, vol.55, pp.108–119, 2022. https://doi.org/10.46717/igj.55.2D.9ms-2022-10-25

H. Santos. “Differentially Stuck Pipe: Early Diagnostic and Solution”. IADC/SPE Drilling Conference, New Orleans, Louisiana, 2000. https://doi.org/10.2118/59127-MS

M. Lazim and M. Al-kubaisi “Structural study of Nahr Umr Oil Field in Southern Iraq,” Journal of Petroleum Research and Studies,” Vol. 6, PP.23-41. 2016. https://doi.org/10.52716/jprs.v6i2.147

W. Helmick and A. Longley. “Pressure-differential Sticking of Drill Pipe and how it can be avoided or relieved,” Drilling and Production Practice, New York, USA,1957.

J.M. Courteille and C. Zurdo. “A New Approach to Differential Sticking,” SPE Annual Technical Conference and Exhibition, Las Vegas, USA, 1985. https://doi.org/10.2118/14244-MS

J. D. Kercheville, A. A. Hinds and W. R. Clements. “Comparison of Environmentally Acceptable Materials with Diesel Oil for Drilling Mud Lubricity and Spotting Fluid Formulations.” SPE/IADC Drilling Conference, Dallas, Texas, USA, 1986. https://doi.org/10.2118/14797-MS

P. I. Reid, G. H. Meeten, P. Clark and A. Gilmour. “Mechanisms of Differential Sticking and a Simple Well Site Test for Monitoring and Optimizing Drilling Mud Properties.” IADC/SPE Drilling Conference, New Orleans, LouisianA, USA, 1996. https://doi.org/10.2118/35100-MS

R. K. Clark and S. G. Almquist, “Evaluation of Spotting Fluids in a Full-Scale Differential Pressure Sticking Apparatus,” paper SPE 22550,1992. https://doi.org/10.2118/22550-PA

N. S. Amin and A. A. Alrazzaq. “Analysis of stuck pipe incidents in khabaz field,” Iraqi Journal of Chemical and Petroleum Engineering, vol.19, pp. 47–53. 2018. https://doi.org/10.31699/IJCPE.2018.4.6

D.O. Trahan and M.B. Faulk. “Use of polyalphaolefin in downhole drilling.” U.S Patent 5045219, 1991.

R.G. Bland and D.K. Clapper. “Hydrocarbon invert emulsions for use in well drilling operations.” U.S Patent 5141920, 1992.

C.O. Walker. “Additive composition for release of stuck drill pipe.” U.S Patent 4230587A, 1980.

W.S. Halliday and D.K. Clapper. “Toxicity and Performance Testing of Non-Oil Spotting Fluid for Differentially Stuck Pipe.” SPE/IADC Drilling Conference, New Orleans, Louisiana, USA, 1989. https://doi.org/10.2118/18684-MS

D.C. Albers and D.R. Wieland. “The Evaluation of Surface-Active Agents for Use in the Prevention of Differential-Pressure Sticking of Drill Pipe.” SPE Production Research Symposium, Tulsa, Oklahoma, USA, 1962. https://doi.org/10.2118/298-MS

Y.M. Bushnell-Watson and S.S. Panesar. “Differential Sticking Laboratory Tests Can Improve Mud Design.” SPE Annual Technical Conference and Exhibition, Dallas, Texas,USA, 1991. https://doi.org/10.2118/22549-MS

B.A. Oriji and I.S. Aire. “A Model Approach to Analytically Identify Stuck Pipe and Its Mechanism in Wellbore,” European Journal of Engineering and Technology Research, vol. 5, pp. 387–394, 2020. https://doi.org/10.24018/ejeng.2020.5.3.1845

M. Amanullah and M. Al-Arfaj. “Novel Method and Apparatus for Sticking Fluid Performance Evaluation.” SPE Kingdom of Saudi Arabia Annual Technical Symposium and Exhibition, Dammam, Saudi Arabia, 2017. https://doi.org/10.2118/187982-MS

F. Al-Mahdawi and K. Saad. “Enhancement of Drilling Fluid Properties Using Nanoparticles.” Iraqi Journal of Chemical and Petroleum Engineering, vol.19, pp, 6- 21. 2018. https://doi.org/10.31699/IJCPE.2018.2.4

S.I Jardine, D.P. McCann and S.S. Barber. “An Advanced System for the Early Detection of Sticking Pipe.” IADC/SPE Drilling Conference, New Orleans, Louisiana, USA, 1992. https://doi.org/10.2118/23915-MS

J.P. Belasie, D.P. McCann and J.F. Leshikar. “A Practical Method To Minimize Stuck Pipe Integrating Surface and MWD Measurements.” IADC/SPE Drilling Conference, Dallas, Texas, USA. 1994. https://doi.org/10.2118/27494-MS

F. Hameed and A. A. Alrazzaq. “Laboratory Testing and Evaluation of Shale Interaction with Mud for Tanuma Shale Formation in Southern Iraq.” Iraqi Journal of Chemical and Petroleum Engineering, vol.23, pp. 35–41, 2022. https://doi.org/10.31699/IJCPE.2022.3.5

K. T. Alhisnawy and A. A. Alrazzaq. “Using of Unconventional Method Depending on Well Power in Mishrif Formation to Release Differential Stuck Pipe, Nahr Umr Oil Field, Southern Iraq.” Iraq Geological Journal, vol.56, No.2B, pp. 67-74, 2023. https://doi.org/10.46717/Igj.56.2B.5ms-2023-8-14

M. A. Issa, A. A. Alrazzaq and Y. Mukhtar. “Review of the Mechanisms for Preventing, Diagnosing, and Treatment of Pipe sticking in Drilling Operations.” Iraqi Journal of Chemical and Petroleum Engineering, vol.24, pp. 133-140, 2023. https://doi.org/10.31699/IJCPE.2023.3.13

F. E. Dupriest, W. C. Elks and S. Ottesen. “Design Methodology and Operational Practices Eliminate Differential Sticking.” SPE Drilling & Completion. 2011. https://doi.org/10.2118/128129-PA

M. A. Muqeem, A. E. Weekse, and A. A. Al-Hajji, “Stuck Pipe Best Practices - A Challenging Approach to Reducing Stuck Pipe Costs.” SPE Saudi Arabia Section Technical Symposium and Exhibition, Al-Khobar, Saudi Arabia, 2012. https://doi.org/10.2118/160845-MS

J. P. Deville. “Spotting Fluid Compositions and Associated Methods.” U.S Patent No. 8 048 829. 2011.

H. D. Outmans. “Mechanics of Differential Pressure Sticking of Drill Collars.” SPE Petroleum Transactions of AIME, Vol. 213, pp.265-274,1958. https://doi.org/10.2118/963-G

M. R. and P. A. Monaghan. “Differential Pressure Sticking-Laboratory Studies of Friction between Steel and Mud Filter Cake.” Journal of Petroleum Technology. 1962. https://doi.org/10.2118/151-PA

W. B. Bradly, D. Jarman, R. S. Plott, R. D. Wood, T. R. Schofield, R. A. Auflick and D. Cocking. “A task force approach to reduce stuck pipe costs.” SPE/IADC Drilling conference, Amsterdam, Netherlands, 1991. https://doi.org/10.2118/21999-MS

Downloads

Published

2024-09-30

How to Cite

Alhisnawy, K. T., A. Alrazzaq, A. A. A., & Emtair, W. M. (2024). A descriptive study of differential stuck pipe problem in Nahr Umr oil field: principles and treatments. Iraqi Journal of Chemical and Petroleum Engineering, 25(3), 105-114. https://doi.org/10.31699/IJCPE.2024.3.12

Publication Dates

Received

2022-11-30

Revised

2023-01-21

Accepted

2023-01-24

Published Online First

2024-09-30