Investigating the Fouling Models of the Microfiltration Mixed Matrix Membranes-Based Oxide Nanoparticles Applied for Oil-in-Water Emulsion Separation
DOI:
https://doi.org/10.31699/IJCPE.2024.2.1Keywords:
Bio silicon oxide; polyvinylchloride; stannic oxide; fouling models; anti-fouling; microfiltration; oil-in-water emulsionAbstract
Membrane fouling is a major problem encountered in the use of microfiltration (MF) processes to separate the emulsified oil from water. This work involves assessing the efficacy of removing oil-in-water emulsion (O/W emulsion), and evaluating fouling resistance by studying the membrane morphology before and after fouling, and after washing with different cleaning solutions via field emission scanning electron microscopy (FESEM) analysis. Also, the fundamental mechanism involved in the flux drop during crossflow MF has been assessed using models such as the Hermia blocking models and the modified model by Field. The standard and intermediate pore blocking models provided the best prediction for experimental behavior when analyzing the decay in the flux with time for the bio silicon oxide/polyvinylchloride (B-SiO2/PVC) membrane and the stannic oxide/polyvinylchloride (SnO2/PVC) membrane. This research established regression equations of the flux for both membranes in which these equations are highly correlated with R2 of 98.33% for B-SiO2/PVC and R2 of 99.52% for SnO2/PVC using the surface response methodology (RSM). The high flux recovery ratio (FRR) is indicative of the improved antifouling feature of the manufactured membranes where it was 96.8% for B-SiO2/PVC and 94.6% for SnO2/PVC. The results obtained by Hermia and Field were in good agreement with RSM analysis supporting the standard pore-blocking mechanism.
References
D. Vasanth, G. Pugazhenthi, and R. Uppaluri, “Cross-flow microfiltration of oil-in-water emulsions using low-cost ceramic membranes,” Desalination, vol. 320, pp. 86–95, 2013, https://doi.org/10.1016/j.desal.2013.04.018
S. P. A. A. R. Abdel-Aty, Y. S. Abdel Aziz, R. M.G. Ahmed, I. M.A. ElSherbiny and A. S. G. K. M. Ulbricht, “High performance isotropic polyethersulfone membranes for heavy oil-in-water emulsion separation,” Separation and Purification. Technology, vol. 253, p. 117467, 2020, https://doi.org/10.1016/j.seppur.2020.117467
S. M. Al-Jubouri, S. Al-Batty, R. K. S. Al-Hamd, R. Sims, MW. Hakami, and M. H. SK “Sustainable environment through using porous materials: A review on wastewater treatment,” Asia-Pacific Journal of Chemical Engineering, vol. 2023; e2941, 2023, https://doi.org/10.1002/apj.2941
H. Rezaei, F. Z. Ashtiani, and A. Fouladitajar, “Fouling behavior and performance of microfiltration membranes for whey treatment in steady and unsteady-state conditions,” Brazilian Journal of Chemical Engineering, vol. 31, no. 2, p. 503–518, 2014, https://doi.org/10.1590/0104-6632.20140312s00002521
X. Liu, C. Tian, Y. Zhao, W. Xu, D. Dong, K. Shih, T. Yan, and W. Song, “Enhanced cross-flow filtration with flat-sheet ceramic membranes by titanium-based coagulation for membrane fouling control,” Frontiers of Environmental Science and Engineering, vol. 16, no. 8, 2022, https://doi.org/10.1007/s11783-022-1531-x
G. Aysegul, J. Hruza, and F. Yalcinkaya, “Fouling and Chemical Cleaning of Microfiltration Membranes,” Polymers (Basel)., vol. 13, p. 846, 2021, https://doi.org/10.3390/polym13060846
J. Hermia, “Constant pressure blocking filtration laws. Application to power-law non-Newtonian fluids,” Transactions of the Institution of Chemical Engineers, vol. 60, p. 183–187, 1982.
R. W. Field, D. Wu, J. A. Howell, and B. B. Gupta, “Critical flux concept for microfiltration fouling,” Journal of Membrane Science, vol. 100, no. 3, p. 259–272, 1995, https://doi.org/10.1016/0376-7388(94)00265-Z
A. B. Koltuniewicz, R. W. Field, and T. C. Arnot, “Cross-flow and dead-end microfiltration of oily-water emulsion. Part I: Experimental study and analysis of flux decline,” Journal of Membrane Science, vol. 102, no. C, p. 193–207, 1995, https://doi.org/10.1016/0376-7388(94)00320-X
T. C. Arnot, R. W. Field, and A. B. Koltuniewicz, “Cross-flow and dead-end microfiltration of oily-water emulsions. Part II. Mechanisms and modelling of flux decline,” Journal of Membrane Science, vol. 169, no. 1, p. 1–15, 2000, https://doi.org/10.1016/S0376-7388(99)00321-X
R. W. Field and J. J. Wu, “Permeate Flux in Ultrafiltration Processes—Understandings and Misunderstandings,” Membranes (Basel)., vol. 12, no. 2, p. 1–18, 2022, https://doi.org/10.3390/membranes12020187
E. Virga, R. W. Field, P. M. Biesheuvel, and W. M. De Vos, “Theory of oil fouling for microfiltration and ultrafiltration membranes in produced water treatment,” Journal of Colloid Interface Science, vol. 621, p. 431–439, 2022, https://doi.org/10.1016/j.jcis.2022.04.039
S. A. Sadek and S. M. Al-Jubouri, “Structure and performance of polyvinylchloride microfiltration membranes improved by green silicon oxide nanoparticles for oil-in-water emulsion separation,” Materials Today Sustainability, vol. 24, no. November, p. 100600, 2023, https://doi.org/10.1016/j.mtsust.2023.100600
S. A. Sadek and S. M. Al-Jubouri, “Highly efficient oil-in-water emulsion separation based on innovative stannic oxide/polyvinylchloride (SnO2/PVC) microfiltration membranes,” Journal of Industrial and Engineering Chemistry, 2024, https://doi.org/10.1016/j.jiec.2024.06.016
Y. Zhan, X. Chen, A. Sun, H. Jia, Y. Liu, L. Li, Yu. Chiao, X. Yang, and F. Zhu, “Design and assembly of Ag-decorated Bi2O3 @ 3D MXene Schottky heterojunction for the highly permeable and multiple-antifouling of fibrous membrane in the purification of complex emulsified oil pollutants,” Journal of Hazardous Materials, vol. 458, no. May, p. 131965, 2023, https://doi.org/10.1016/j.jhazmat.2023.131965
J. Hu, Y. Zhan, G. Zhang, Q. Feng, W. Yang, Y. Chiao, S. Zhang, and A. Sun, “Durable and super-hydrophilic/underwater super-oleophobic two-dimensional MXene composite lamellar membrane with photocatalytic self-cleaning property for efficient oil/water separation in harsh environments,” Journal of Membrane Science, vol. 637, no. March, p. 119627, 2021, https://doi.org/10.1016/j.memsci.2021.119627
H. Li, Q. Zhong, Q. Sun, B. Xiang, and J. Li, “Upcycling Waste Pine nut Shell Membrane for Highly Efficient Separation of Crude Oil-in-Water Emulsion,” Langmuir, vol. 38, no. 11, p. 3493–3500, 2022, https://doi.org/10.1021/acs.langmuir.1c03386
E. S. Awad, T. M. Sabirova, N. A. Tretyakova, Q. F. Alsalhy, A. Figoli, and I. K. Salih, “A Mini-Review of Enhancing Ultrafiltration Membranes (UF) for Wastewater Treatment: Performance and Stability,” Chemengineering., vol. 5, p. 34, 2021, https://doi.org/10.3390/chemengineering5030034
C. N. Matindi, M. Hu, S. Kadanyo, Q. V. Ly, N. N. Gumbi, D.S. Dlamini, J. Li, Y. Hu, and Z. Cui, “Tailoring the morphology of polyethersulfone / sulfonated polysulfone ultrafiltration membranes for highly efficient separation of oil-in-water emulsions using TiO2 nanoparticles,” Journal of Membrane Science, no. November, p. 118868, 2021, https://doi.org/10.1016/j.memsci.2020.118868
M. R. D. Guzman, C. K. A. Andra, M. B. M. Yap Ang, G. V. C. Dizon, A. R. Caparanga, S. Huang, and K. Lee., “Increased performance and antifouling of mixed-matrix membranes of cellulose acetate with hydrophilic nanoparticles of polydopamine-sulfobetaine methacrylate for oil-water separation,” Journal of Membrane Science, vol. 620, p. 118881, Feb. 2021, https://doi.org/10.1016/j.memsci.2020.118881
H. N. Alfalahy and S. M. Al-Jubouri, “Preparation and application of polyethersulfone ultrafiltration membrane incorporating NaX zeolite for lead ions removal from aqueous solutions,” Desalinization and Water Treatment, vol. 248, p. 149–162, 2022, https://doi.org/10.5004/dwt.2022.28072
M. A. and S. Al-Jubouri, “Implementation of hierarchically porous zeolite-polymer membrane for Chromium ions removal Implementation of hierarchically porous zeolite-polymer membrane for Chromium ions removal,” IOP Conference Series: Earth and Environmental Science, vol. 779, no. 012099, 2021, https://doi.org/10.1088/1755-1315/779/1/012099
W. Hong, C. Li, T. Tang, H. Xu, Y. Yu, G. Liu, F. Wang, C. Leia and H. Zhu, “The photocatalytic activity of the SnO2/TiO2/PVDF composite membrane in rhodamine B degradation,” New Journal of Chemistry, vol. 45, no. 5, p. 2631–2642, 2021, https://doi.org/10.1039/d0nj04764c
F. Costantino, A. Armirotti, R. Carzino, L. Gavioli, A. Athanassiou, and D. Fragouli, “In situ formation of SnO2 nanoparticles on cellulose acetate fibrous membranes for the photocatalytic degradation of organic dyes,” Journal of Photochemistry and Photobiology A: Chemistry, vol. 398, no. October 2019, p. 112599, 2020, https://doi.org/10.1016/j.jphotochem.2020.112599
Z. Chen, G. Chen, H.-Yin Xie, Z. Xu, Y. Li, J. Wan, L. Liu, and H. Mao, “Photocatalytic antifouling properties of novel PVDF membranes improved by incorporation of SnO2-GO nanocomposite for water treatment,” Separation and Purification Technology, vol. 259, no. September, p. 118184, 2021, https://doi.org/10.1016/j.seppur.2020.118184
A. L. Ahmad, M. A. Majid, and B. S. Ooi, “Functionalized PSf/SiO2 nanocomposite membrane for oil-in-water emulsion separation,” Desalination, vol. 268, no. 1–3, p. 266–269, 2011, https://doi.org/10.1016/j.desal.2010.10.017
Z. Yu, X. Liu, F. Zhao, X. Liang, and Y. Tian, “Fabrication of a low-cost nano-SiO2/PVC composite ultrafiltration membrane and its antifouling performance,” Journal of Applied Polymer Science, vol. 132, no. 2, 2015, https://doi.org/10.1002/app.41267
I. Veza, M. Spraggon, I. M. R. Fattah, and M. Idris, “Response surface methodology (RSM) for optimizing engine performance and emissions fueled with biofuel: Review of RSM for sustainability energy transition,” Results in Engineering, vol. 18, no. May, 2023, https://doi.org/10.1016/j.rineng.2023.101213
N. S. A. Yaro, M. H. Sutanto, N. Z. Habib, M. Napiah, A. Usman, and A. Muhammad “Comparison of Response Surface Methodology and Artificial Neural Network approach in predicting the performance and properties of palm oil clinker fine modified asphalt mixtures, Construction and Building Materials,” Construction and Building Materials, vol. 324, p. 126618, 2022, https://doi.org/10.1016/j.conbuildmat.2022.126618
N. S. Khashi’ie, I. Waini, M. F. Mukhtar, N. A. Zainal, K. B. Hamzah, N. M. Arifin, and I. Pop,“Response Surface Methodology (RSM) on the Hybrid Nanofluid Flow Subject to a Vertical and Permeable Wedge,” Nanomaterials, vol. 12, no. 22, pp. 1–16, 2022, https://doi.org/10.3390/nano12224016
S. M. Al-Jubouri, “‘Preparation of highly-reactive silica from Phragmites (common reed) and using it as an inexpensive silica source to prepare Y Zeolite,” 6291, Patented, 2020.
S. M. Al-Jubouri, S. I. Al-batty, and S. M. Holmes, “Using the ash of common water reeds as a silica source for producing high purity ZSM-5 zeolite microspheres,” Microporous Mesoporous Materials, vol. 316, no. October 2020, p. 110953, 2021, https://doi.org/10.1016/j.micromeso.2021.110953
X. Xu, G. Zhang, S. Wang, S. Lv, and X. Zhuang, “Fabrication of fibrous microfiltration membrane by pore filling of nanofibers into poly (ethylene terephthalate) nonwoven scaffold,” Journal of Industrial Textiles, vol. 50, no. 4, p. 566–583, 2020, https://doi.org/10.1177/1528083719837733
B. Shoba and J. Jeyanthi, “Performance Analysis of Rubber Seed Shell Activated Carbon Incorporated Polymeric Membrane for the Separation of Oil-in-Water Emulsion,” Journal of Polymers and the Environment, vol. 30, no. 3, p. 1055–1071, 2022, https://doi.org/10.1007/s10924-021-02261-9
S. Emani, R. Uppaluri, and M. K. Purkait, “Cross flow microfiltration of oil-water emulsions using kaolin based low-cost ceramic membranes,” Desalination, vol. 341, no. 1, p. 61–71, 2014, https://doi.org/10.1016/j.desal.2014.02.030
G. L. D. Pereira, L. Cardozo-Filho, V. Jegatheesan, and R. Guirardello, “Generalization and Expansion of the Hermia Model for a Better Understanding of Membrane Fouling,” Membranes (Basel)., vol. 13, no. 3, p. 1–21, 2023, https://doi.org/10.3390/membranes13030290
P. Kim, K. Park, H. Gun, and J. Kim, “Comparative analysis of fouling mechanisms of ceramic and polymeric micro-filtration membrane for algae harvesting,” Desalination and Water Treatment, vol. 173, p. 12–20, 2020, https://doi.org/10.5004/dwt.2020.24697
B. Huang, H. Gu, K. Xiao, F. Qu, H. Yu, and C. Wei, “Fouling Mechanisms Analysis via Combined Fouling Models for Surface Water Ultrafiltration Process,” Membranes, 10, 149. 2020, https://doi.org/10.3390/membranes10070149
M. C. V. Vela, S. Á. Blanco, J. L. García, and E. B. Rodríguez, “Analysis of membrane pore blocking models adapted to crossflow ultrafiltration in the ultrafiltration of PEG,” Chemical Engineering Journal, vol. 149, no. 1–3, p. 232–241, 2009, https://doi.org/10.1016/j.cej.2008.10.027
K. Suresh and G. Pugazhenthi, “Cross flow microfiltration of oil-water emulsions using clay based ceramic membrane support and TiO2 composite membrane,” Egyptian Journal of Petroleum, vol. 26, no. 3, p. 679–694, 2017, https://doi.org/10.1016/j.ejpe.2016.10.007
H. F. Makki, A. F. Al-Alawy, M. H. Al-Hassani, and Z. W. Rashad, “Membranes Separation Process for Oily Wastewater Treatment,” Journal of Engineering, vol. 17, no. 2, p. 235–252, 2011, https://doi.org/10.31026/j.eng.2011.02.04
A. F. Al-Alawy and M. K. Al-Ameri, “Treatment of Simulated Oily Wastewater by Ultrafiltration and Nanofiltration Processes,” Iraqi Journal of Chemical and Petroleum Engineering, vol. 18, no. 1, p. 71–85, 2017, https://doi.org/10.31699/IJCPE.2017.1.6
A. F. Al-alawy, S. Mohsin, and A. Musawi, “Microfiltration Membranes for Separating Oil / Water Emulsion,” Iraqi Journal of Chemical and Petroleum Engineering, vol. 14, no. 4, p. 53–70, 2013, https://doi.org/10.31699/IJCPE.2013.4.7
M. AAbbasi and A. Taheri, “Modeling of permeation flux decline during oily wastewaters treatment by MF - PAC hybrid process using mullite ceramic membranes,” Indian Journal of Chemical Technology, vol. 21, no. 1, p. 49–55, 2014, http://nopr.niscpr.res.in/handle/123456789/26250
A. Salahi, T. Mohammadi, M. Abbasi, and F. Rekabdar., “Chemical Cleaning of Ultrafiltration Membrane after Treatment of Oily Wastewater,” Iranian Journal of Chemical Engineering, vol. 7, no. 3, p. 17–28, 2010.
B. Bolto, J. Zhang, X. Wu, and Z. Xie, “A Review on Current Development of Membranes for Oil Removal from Wastewaters,” Membranes, vol. 65, no.10, p. 1–18, 2020, https://doi.org/10.3390/membranes10040065
E. Garmsiri, Y. Rasouli, M. Abbasi, and A. A. Izadpanah, “Chemical cleaning of mullite ceramic microfiltration membranes which are fouled during oily wastewater treatment,” Journal Water Process Engineering, vol. 19, no. March, p. 81–95, 2017, https://doi.org/10.1016/j.jwpe.2017.07.012
N. U. Barambu, M. R. Bilad, M. A. Bustam, K. A. Kurnia, M. H. D. Othman, and N. A. H. M. Nordin, “Development of membrane material for oily wastewater treatment: A review,” Ain Shams Engineering Journal, vol. 12, no. 2, p. 1361–1374, 2021, https://doi.org/10.1016/j.asej.2020.08.027
F. Kazemi, Y. Jafarzadeh, S. Masoumi, and M. Rostamizadeh, “Oil-in-water emulsion separation by PVC membranes embedded with GO-ZnO nanoparticles,” Journal of Environmental Chemical Engineering, vol. 9, no. 1, Feb. 2021, https://doi.org/10.1016/j.jece.2020.104992
T. A. A. Geleta, I.V. Maggay, Y. Chang, and A. Venault, “Recent Advances on the Fabrication of Antifouling Phase-Inversion Membranes by Physical Blending Modification Method,” Membranes (Basel)., vol. 13, p. 58, 2023, https://doi.org/10.3390/membranes13010058
A. Gul, J. Hruza, L. Dvorak, and F. Yalcinkaya, “Chemical Cleaning Process of Polymeric Nanofibrous Membranes,” Polymers (Basel)., vol. 14, no. 6, 2022, https://doi.org/10.3390/polym14061102
T. Yang, H. Xiong, F. Liu, Q. Yang, B. Xu, and C. Zhan, “Effect of UV/TiO2 pretreatment on fouling alleviation and mechanisms of fouling development in a cross-flow filtration process using a ceramic UF membrane,” Chemical Engineering Journal, vol. 358, p. 1583–1593, 2019, https://doi.org/10.1016/j.cej.2018.10.149
A. Rushton, “Mathematical Models and Design Methods in Solid-Liquid Separation.”, 1st edition, no. 88. Dordrecht, Netherlands: Martinus Nijhoff Publishers, 1985, https://doi.org/10.1007/978-94-009-5091-7
Downloads
Published
Issue
Section
License
Copyright (c) 2024 The Author(s). Published by College of Engineering, University of Baghdad.
This work is licensed under a Creative Commons Attribution 4.0 International License.