Optimization of Gas Lifting Design in Mishrif Formation of Halfaya Oil Field

Authors

  • Safwan Riyadh Ahmed Department of Petroleum Engineering, College of Engineering, University of Baghdad, Baghdad, Iraq
  • Dhifaf Jaafar Sadeq Department of Petroleum Engineering, College of Engineering, University of Baghdad, Baghdad, Iraq
  • Hisham Ben Mahmud Petroleum Engineering Department, Faculty of Engineering and Science, Curtin University Malaysia, CDT 250, Sarawak, Malaysia / Petroleum Engineering Department, Faculty of Engineering, University Technology PETRONAS, 32610 Seri Iskandar, Perak, Malaysia

DOI:

https://doi.org/10.31699/IJCPE.2023.3.5

Keywords:

Gas lift, Optimization, genetic algorithm, PIPESIM, Halfaya oil field, Mishrif formation

Abstract

The optimization of artificial gas lift techniques plays a crucial role in the advancement of oil field development. This study focuses on investigating the impact of gas lift design and optimization on production outcomes within the Mishrif formation of the Halfaya oil field. A comprehensive production network nodal analysis model was formulated using a PIPESIM Optimizer-based Genetic Algorithm and meticulously calibrated utilizing field-collected data from a network comprising seven wells. This well group encompasses three directional wells currently employing gas lift and four naturally producing vertical wells. To augment productivity and optimize network performance, a novel gas lift design strategy was proposed. The optimization of gas allocation was executed to maximize oil production rates while minimizing the injected gas volume, thus achieving optimal oil production levels at the most effective gas injection volume for the designated network. The utilization of the PIPESIM Optimizer, founded on genetic algorithm principles, facilitated the attainment of these optimal parameters. The culmination of this study yielded an optimal oil production rate of 18,814 STB/d, accompanied by a gas lift injection rate of 7.56 MMscf/d. This research underscores the significance of strategic gas lift design and optimization in enhancing oil recovery and operational efficiency in complex reservoir systems like the Mishrif formation within the Halfaya oil field.

References

O. Al-Fatlawi, M. Al-Jawad, K. Alwan, A. Essa, D. Sadeq, and A. Mousa, "Feasibility of Gas Lift to Increase Oil Production in an Iraqi Giant Oil Field," in SPE North Africa Technical Conference and Exhibition, 2015: OnePetro, https://doi.org/10.2118/175862-MS

B. Guo, Petroleum production engineering, a computer-assisted approach. Elsevier, 2011.

A. Alshmakhy, S. Punnapala, S. AlShehhi, A. Ben Amara, G. Makin, and S. Faux, "First Digital Intelligent Artificial Lift Production Optimization Technology in UAE Dual-String Gas Lift Well–Completion and Installation Considerations," in International Petroleum Technology Conference, 2020: IPTC, p. D021S043R003, https://doi.org/10.2523/iptc-19620-ms

H. Rasouli, F. Rashidi, B. Karimi, and E. Khamehchi, "A surrogate integrated production modeling approach to long-term gas-lift allocation optimization," Chemical Engineering Communications, vol. 202, no. 5, pp. 647-654, 2015, https://doi.org/10.1080/00986445.2013.863186

C. Temizel, M. Y. Alklih, A. K. Najy, D. Putra, and O. Al-Fatlawi, "Economics of Supramolecular Assemblies as Displacement Fluids in EOR," in Offshore Technology Conference Asia, 2018: OTC, p. D031S029R002, https://doi.org/10.4043/28486-MS

M. A. M. Al-Janabi and O. Al-Fatlawi, "Gas lift optimization: A review," in AIP Conference Proceedings, 2022, vol. 2443, no. 1: AIP Publishing, https://doi.org/10.1063/5.0091901

S. T. Pham, P. S. Vo, and D. N. Nguyen, "Effective Electrical submersible pump management using machine learning," Open Journal of Civil Engineering, vol. 11, no. 1, pp. 70-80, 2021, https://doi.org/10.4236/OJCE.2021.111005

A. P. Moreira, H. A. Lepikson, L. Schnitman, and G. L. B. Ramalho, "Designing a New Artificial Lift Method Using Computational Simulation and Evolutionary Optimization," IEEE Access, vol. 7, 2019, https://doi.org/10.1109/ACCESS.2019.2938992

R. Misener, C. E. Gounaris, and C. A. Floudas, "Global optimization of gas lifting operations: A comparative study of piecewise linear formulations," Industrial & Engineering Chemistry Research, vol. 48, no. 13, pp. 6098-6104, 2009, https://doi.org/10.1021/ie8012117

M. AlJuboori, M. Hossain, O. Al-Fatlawi, A. Kabir, and A. Radhi, "Numerical simulation of gas lift optimization using genetic algorithm for a Middle East oil field: feasibility study," in International Petroleum Technology Conference, 2020: IPTC, p. D031S095R001, https://doi.org/10.2523/IPTC-20254-MS

S. O. H. Miresmaeili, M. Zoveidavianpoor, M. Jalilavi, S. Gerami, and A. Rajabi, "An improved optimization method in gas allocation for continuous flow gas-lift system," Journal of Petroleum Science and Engineering, vol. 172, pp. 819-830, 2019, https://doi.org/10.1016/J.PETROL.2018.08.076

T. Ray and R. Sarker, "Genetic algorithm for solving a gas lift optimization problem," Journal of petroleum science and engineering, vol. 59, no. 1-2, pp. 84-96, 2007, https://doi.org/10.1016/J.PETROL.2007.03.004

M. Behjoomanesh, M. Keyhani, E. Ganji-azad, M. Izadmehr, and S. Riahi, "Assessment of total oil production in gas-lift process of wells using Box–Behnken design of experiments in comparison with traditional approach," Journal of Natural Gas Science and Engineering, vol. 27, pp. 1455-1461, 2015, https://doi.org/10.1016/J.JNGSE.2015.10.008

M. D. F. Bezerra, G. C. Vigano, and J. L. Giuriatto, "Optimization methodology of artificial lift rates for Brazilian offshore field," in Offshore Technology Conference Brasil, 2019: OTC, p. D021S027R004, https://doi.org/10.4043/29889-ms

H. A. Odah, M. J. Hamed, M. S. Reshk, and D. J. Sadeq, "Optimization of gas lift production of oil wells," in AIP Conference Proceedings, 2023, vol. 2651, no. 1: AIP Publishing, https://doi.org/10.1063/5.0111682

M. A. Al-Janabi, O. F. Al-Fatlawi, D. J. Sadiq, H. A. Mahmood, and M. A. Al-Juboori, "Numerical Simulation of Gas Lift Optimization Using Artificial Intelligence for a Middle Eastern Oil Field," in Abu Dhabi International Petroleum Exhibition and Conference, 2021: SPE, p. D022S183R002, https://doi.org/10.2118/207341-MS

E. Khamehchi and M. R. Mahdiani, Gas allocation optimization methods in artificial gas lift. Springer, 2017. https://doi.org/10.1007/978-3-319-51451-2

O. F. Hassan and M. S. Al-Jawad, "Prediction of optimum separation conditions for sequential field separation system," Journal of Engineering, vol. 11, no. 3, 2005.

M. S. AL-Jawad and O. F. Hassan, "Optimum separation pressure for heavy oils sequential separation," in Abu Dhabi International Petroleum Exhibition and Conference, 2010: SPE, pp. SPE-137995-MS, https://doi.org/10.2118/137995-MS

J. R. Blann and G. M. Laville, "Gas lifting a major oil field in Argentina with high CO2 content associated gas," SPE Production & Facilities, vol. 12, no. 01, pp. 41-45, 1997, https://doi.org/10.2118/30638-PA

Y. Salman, C. Wittfeld, A. Lee, C. Yick, and W. Derkinderen, "Use of Dynamic Simulation to Assist Commissioning and Operating a 65-km-Subsea-Tieback Gas Lift System," SPE Production & Operations, vol. 24, no. 04, pp. 611-618, 2009, https://doi.org/10.2118/121187-PA

A. Polyakov and M. Geli, "SAP Cybersecurity for Oil and Gas," Technical Report. ERP Scan, 2015.

S.-Y. Jung and J.-S. Lim, "Optimization of gas lift allocation for improved oil production under facilities constraints," Geosystem Engineering, vol. 19, no. 1, pp. 39-47, 2016, https://doi.org/10.1080/12269328.2015.1084895

A. A. Garrouch, M. M. Al-Dousari, and Z. Al-Sarraf, "A pragmatic approach for optimizing gas lift operations," Journal of Petroleum Exploration and Production Technology, vol. 10, pp. 197-216, 2020, https://doi.org/10.1007/s13202-019-0733-7

A. U. Yadua, K. A. Lawal, S. I. Eyitayo, O. M. Okoh, C. C. Obi, and S. Matemilola, "Performance of a gas-lifted oil production well at steady state," Journal of Petroleum Exploration and Production Technology, vol. 11, no. 6, pp. 2805-2821, 2021, https://doi.org/10.1007/s13202-021-01188-0

S. W. Al-Marsomy and T. K. Al-Ameri, "Petroleum system modeling of Halfaya oil field south of Iraq," Iraqi Journal of Science, pp. 1446-1456, 2015.

B. Yu, C. Yan, and Z. Nie, "Chemical effect on wellbore instability of Nahr Umr shale," The Scientific World Journal, vol. 2013, 2013, https://doi.org/10.1155/2013/931034

S. Wenju et al., "Sedimentary and reservoir architectures of MB1-2 sub-member of Middle Cretaceous Mishrif Formation of Halfaya Oilfield in Iraq," Petroleum Exploration and Development, vol. 47, no. 4, pp. 762-772, 2020, https://doi.org/10.1016/S1876-3804(20)60091-X

Y. Zhong et al., "Identification of facies‐controlled eogenetic karstification in the Upper Cretaceous of the Halfaya oilfield and its impact on reservoir capacity," Geological Journal, vol. 54, no. 1, pp. 450-465, 2019, https://doi.org/10.1002/gj.3193

Y. Zhong et al., "Characteristics of depositional environment and evolution of Upper Cretaceous Mishrif Formation, Halfaya Oil field, Iraq based on sedimentary microfacies analysis," Journal of African Earth Sciences, vol. 140, pp. 151-168, 2018, https://doi.org/10.1016/J.JAFREARSCI.2018.01.007

W. Jun, G. Rui, Z. Limin, L. Wenke, Z. Wen, and D. Tianxiang, "Geological features of grain bank reservoirs and the main controlling factors: A case study on Cretaceous Mishrif Formation, Halfaya Oilfield, Iraq," Petroleum Exploration and Development, vol. 43, no. 3, pp. 404-415, 2016, https://doi.org/10.1016/S1876-3804(16)30047-7

N. F. Hussain and F. H. Al Mahdawi, "Prediction of fracture pressure gradient in Halfaya oilfield," Iraqi Journal of Chemical and Petroleum Engineering, vol. 20, no. 1, pp. 1-7, 2019, https://doi.org/10.31699/IJCPE.2019.1.1

A. K. Noori, S. A. Lazim, and A. A. Ramadhan, "Geological Model of the Tight Reservoir (Sadi Reservoir-Southern of Iraq)," Journal of Engineering, vol. 25, no. 6, pp. 30-43, 2019, https://doi.org/10.31026/j.eng.2019.06.03

T. Mayhill, "Simplified method for gas-lift well problem identification and diagnosis," in SPE Annual Technical Conference and Exhibition, 1974: SPE, pp. SPE-5151-MS, https://doi.org/10.2118/5151-MS

J. D. Redden, T. Sherman, and J. R. Blann, "Optimizing gas-lift systems," in Fall Meeting of the Society of Petroleum Engineers of AIME, 1974: OnePetro, https://doi.org/10.2118/5150-MS

V. R. Gomez, "Optimization of Continuous Flow Gas-Lift Systems," University of Tulsa, 1974.

H. T. Hong, "Effect of the variable on optimization of continuous gas lift system," University of Tulsa, 1975.

E. P. Kanu, J. Mach, and K. E. Brown, "Economic approach to oil production and gas allocation in continuous gas lift (includes associated papers 10858 and 10865)," Journal of Petroleum Technology, vol. 33, no. 10, pp. 1887-1892, 1981, https://doi.org/10.2118/9084-PA

H. B. Mahmud and A. Abdullah, "Investigate a gas well performance using nodal analysis," in IOP Conference Series: Materials Science and Engineering, 2017, vol. 217, no. 1: IOP Publishing, p. 012022. https://doi.org/10.1088/1757-899X/217/1/012022

M. S. Mohammed, A. A. Al Dabaj, and S. A. Lazim, "Artificial Lift Design of Mishrif Formation in Nasiriyah Oil Field," Journal of Petroleum Research and Studies, vol. 9, no. 2, pp. 1-21, 2019, https://doi.org/10.52716/jprs.v9i2.288

T. A. Salh, S. H. Sahi, and S. A. H. Ismael, "Using the Artificial Gas Lift to Increase the Productivity of Noor Oil Field/Mishrif Formation," Iraqi Journal of Chemical and Petroleum Engineering, vol. 16, no. 2, pp. 39-44, 2015, https://doi.org/10.31699/IJCPE.2015.2.5

O. F. Hassan and D. J. Sadiq, "New Correlation of Oil Compressibility at Pressures Below Bubble Point For Iraqi Crude Oil," Journal of Petroleum Research and Studies, vol. 1, no. 1, pp. 22-29, 2010, https://doi.org/10.52716/jprs.v1i1.24

O. F. Hassan, "Correlation for solution gas-oil ratio of Iraqi oils at pressures below the bubble point pressure," Iraqi Journal of Chemical and Petroleum Engineering, vol. 12, no. 2, pp. 1-8, 2011, https://doi.org/10.31699/IJCPE.2011.2.1

O. F. Hassn and D. J. Sadiq, "New Correlation for Oil Formation Volume Factor at and Below Bubble Point Pressure," Journal of Engineering, vol. 15, no. 4, 2009.

M. B. Standing and D. L. Katz, "Density of natural gases," Transactions of the AIME, vol. 146, no. 01, pp. 140-149, 1942, https://doi.org/10.2118/942140-G

O. Al-Fatlawi, M. M. Hossain, and J. Osborne, "Determination of best possible correlation for gas compressibility factor to accurately predict the initial gas reserves in gas-hydrocarbon reservoirs," International Journal of Hydrogen Energy, vol. 42, no. 40, pp. 25492-25508, 2017, https://doi.org/10.1016/j.ijhydene.2017.08.030

Downloads

Published

2023-09-30

How to Cite

Ahmed, S. R., Sadeq, D. . J., & Ben Mahmud, H. (2023). Optimization of Gas Lifting Design in Mishrif Formation of Halfaya Oil Field. Iraqi Journal of Chemical and Petroleum Engineering, 24(3), 45-54. https://doi.org/10.31699/IJCPE.2023.3.5

Publication Dates